Lead Free PCB Assembly Services

Lead Free Circuit Board Assembly for Modern Electronics

Looking to build safer, greener, and regulation-compliant electronic products? Our Lead Free PCB Assembly services deliver exactly that—reliable, RoHS-compliant PCBs that don’t compromise on quality or performance.

At PCB You we combine cutting-edge assembly technology with deep industry expertise to help you meet global environmental standards while maintaining a competitive edge.

What is Lead Free PCB Assembly?

Lead Free PCB assembly refers to the process of manufacturing printed circuit boards (PCBs) using materials and components that do not contain lead-based solder. This method replaces traditional lead-containing solders (typically a combination of lead and tin) with Lead Free alternatives, such as tin-silver-copper (SAC) alloys.

Why is Lead Free Assembly Important?

Lead-based solder has been used in electronics for decades, but due to its environmental and health risks, regulations like RoHS (Restriction of Hazardous Substances) now require the use of Lead Free materials in most consumer electronics and electrical equipment. Lead Free assembly processes ensure compliance with these standards while promoting safety, sustainability, and performance in electronic devices.

Why Choose Lead Free PCB Assembly?

  • Environmental Responsibility

Lead Free assemblies significantly reduce the environmental impact of electronic waste. By eliminating hazardous substances, we contribute to a safer ecosystem and promote sustainable manufacturing practices

  • Regulatory Compliance

Our processes adhere strictly to international directives such as RoHS and REACH, ensuring your products meet global market requirements and avoid potential legal and financial penalties.​

  • Enhanced Product Reliability

Lead Free solder joints offer improved thermal stability and mechanical strength, enhancing the durability and performance of electronic devices, especially in high-temperature applications.

Our Lead Free PCB Assembly Process

We follow a streamlined, quality-focused approach from start to finish:

  1. Design & BOM Review
    We analyze your design files and BOM to ensure Lead Free compatibility and cost-effective component selection.
  2. Material Selection
    We choose only fully compliant, Lead Free solder paste, laminates, and surface finishes tailored to your application.
  3. Precision Solder Paste Application
    Using high-precision stencils, we apply Lead Free solder paste for perfect pad coverage and optimal reflow results.
  4. Component Placement
    Our advanced pick-and-place systems ensure accurate and consistent placement of SMT and through-hole components.
  5. Lead Free Reflow Soldering
    We fine-tune the reflow profile to accommodate Lead Free solder’s higher melting points ensuring reliable joints every time.
  6. Inspection & Quality Control
    Every board goes through AOI, X-ray, and manual inspection to catch even the smallest flaws.
  7. Functional Testing
    Your assemblies are fully tested to ensure flawless performance under real-world operating conditions.

Lead Free Surface Finish Options

Choose from industry-leading surface finishes, each optimized for different performance and budget requirements:

  • ENIG (Electroless Nickel Immersion Gold): Ideal for high-reliability and fine-pitch components.
  • OSP (Organic Solderability Preservative): Simple, clean, and cost-effective for SMT.
  • Immersion Silver / Immersion Tin: Great for high-speed signals and flat surfaces.
  • Lead Free HASL (Hot Air Solder Leveling): Rugged and reliable for through-hole applications.

Let's Build Cleaner, Stronger Electronics Together

Choosing our Lead Free PCB assembly services means committing to quality, compliance, and environmental stewardship. Our experienced team is dedicated to delivering assemblies that meet your exact specifications while adhering to the highest industry standards.​

Contact Us Now to get started with your Lead Free PCB project!

Have Questions?

We stand behind our products and services and will do everything to ensure you are completely satisfied with your order.

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