As the global demand for energy continues to grow, so does the need for robust and efficient PCB solutions that can manage high currents, voltages, and environmental challenges. At PCB You, we provide specialized PCB assembly services for the power and energy sector, including both traditional and renewable energy technologies.
From solar inverters and wind turbine control systems to battery management systems and smart grid electronics, our PCBs are manufactured and assembled to offer exceptional reliability, thermal performance, and electrical stability—even in the most demanding applications.
- Thick Copper PCBs: We offer PCB designs with up to 12 oz copper, ideal for managing heavy power loads without overheating.
- High-TG and High-Temperature Materials: We use polyimide, FR-4 high-TG, and other advanced materials to ensure heat resistance and structural stability.
- Conformal Coating and Encapsulation: To protect against moisture, dust, and corrosion, our boards are treated with industrial-grade protective coatings per Customer Specifications.
- Thermal Management Features: Integrated thermal vias, heat sinks, and copper pours help regulate temperature across high-current traces.
Whether you're developing a new energy system or optimizing an existing one, PCB You provides technical guidance and manufacturing excellence to meet your design goals.
Energy Storage Systems are essential for stabilizing power supply in grid and off-grid applications. Battery Management Systems (BMS) monitor and control battery performance, ensuring safe charging, discharging, and cell balancing. PCBs used here require high precision, reliable sensing, and thermal management to prevent failures in high-density battery packs.
EV power modules handle energy conversion between the battery and drivetrain, while charging interfaces regulate input from charging stations. These systems demand high-current PCBs with excellent heat dissipation and mechanical durability to withstand high voltages and frequent cycles of use.
Smart grid technology relies on PCBs to control switchgear, circuit breakers, and remote monitoring devices that manage electricity distribution. These boards must operate reliably in outdoor and high-voltage environments and often feature advanced communication protocols for real-time data transfer.
Inverters convert DC output from solar panels or wind turbines into usable AC power. These PCBs must handle high voltages, fluctuating loads, and require EMI shielding, thermal management, and robust materials to ensure efficient and safe energy conversion under all weather conditions.
PFC boards optimize power usage by aligning voltage and current phases, reducing energy loss and improving system efficiency. These PCBs must support fast switching and precise control, making reliability and high-quality solder joints essential for performance.
Used in EVs, industrial automation, and energy storage, high-voltage DC-DC converters step voltage up or down with minimal loss. These applications require multi-layer PCBs with isolated sections, reinforced insulation, and heavy copper layers to manage heat and maintain electrical separation.
These boards control the connection and disconnection of electrical loads based on system conditions, protecting against overloads and ensuring optimal energy use. PCBs in this area need to support mechanical relays or solid-state switching and must be built for long-term durability and electrical safety.
Ensuring safety and reliability in energy systems is non-negotiable. We provide full support for:
- UL, REACH and RoHS Certifications
- Insulation Resistance & Hi-Pot Testing
- Environmental Testing for Moisture, Vibration, and Salt Spray
- Conformal Coating for Harsh Conditions
- Traceability Systems for full documentation and part verification
- Application-Centric Engineering: We tailor every solution to your exact voltage, current, and thermal requirements.
- End-to-End Manufacturing: From PCB fabrication to complete box builds and cable harnessing, we deliver turnkey solutions.
- Rapid Prototyping with Design Feedback: Cut your time to market with fast, iterative builds and in-house technical expertise.
- Support for Green Energy: We're committed to supporting clean and renewable energy systems, helping our clients meet global sustainability goals.
As the energy landscape transitions toward sustainability, reliability and precision are more crucial than ever. PCB You is here to support your growth with scalable manufacturing, cutting-edge engineering, and unmatched customer support.
Whether you're powering industrial systems or enabling renewable energy solutions, we are ready to help bring your technology to life with the quality, speed, and reliability you can count on.